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Flownex SE 2025

Flownex Version 9.0.0 is here, bringing powerful new functionality to expand your simulation capabilities and improve modeling efficiency. This release introduces a new Network Builder for Autodesk Revit, significantly reducing non-productive engineering hours by streamlining the process of building flow networks from piping models. The addition of a SPICE DC electrical library enables seamless co-simulation of fluid and electrical networks, while enhancements to the Network Builder for Ansys Mechanical further refine fluid-mechanical integration. You can now search all help files, co-simulate with Ansys Mechanical on a Linux HPC cluster, customize variable names and units in generic charts, and utilize the Beggs & Brill correlation for two-phase pressure drop calculations. These enhancements are designed to boost efficiency, improve accuracy, and streamline your workflows. Check out the full release notes to explore everything that’s new in Flownex 9.0.0!

Flownex SE 2025

Flownex Version 9.0.0 is here, bringing powerful new functionality to expand your simulation capabilities and improve modeling efficiency. This release introduces a new Network Builder for Autodesk Revit, significantly reducing non-productive engineering hours by streamlining the process of building flow networks from piping models. The addition of a SPICE DC electrical library enables seamless co-simulation of fluid and electrical networks, while enhancements to the Network Builder for Ansys Mechanical further refine fluid-mechanical integration. You can now search all help files, co-simulate with Ansys Mechanical on a Linux HPC cluster, customize variable names and units in generic charts, and utilize the Beggs & Brill correlation for two-phase pressure drop calculations. These enhancements are designed to boost efficiency, improve accuracy, and streamline your workflows. Check out the full release notes to explore everything that’s new in Flownex 9.0.0!

ENHANCEMENTS
ENHANCEMENTS

The complete Release Notes containing detailed descriptions of the enhancements in the latest Flownex SE 9.0.0 release are available under the Help ribbon in the latest Flownex SE release.

The Flownex Network Builder for Autodesk Revit, is a Revit plugin that significantly accelerates the generation of Flownex networks directly from within a Revit project. Piping and HVAC elements are extracted from Revit and an equivalent 3D geometry is constructed in Flownex. Advanced healing algorithms are employed that automatically resolve commonly encountered issues. With this plugin, constructing a large, solvable cooling water or HVAC network in Flownex can now be completed in a matter of hours — a process that previously took up to several days due to the many errors that were present in PCF file exports from Revit that had to be fixed manually. 

Figure 1: Flownex Network Builder for Revit configuration dialog.
Figure 2: A 3D Flownex geometry generated from a Revit model.

A search mechanism has been added to search through all the PDF help files that are included in Flownex. The search option is available on the Start Page, but also available as a tab when opening any help file. The search provides a ranked search through all the PDFs, which includes the demo networks, tutorials and other help files.  

Figure 3: Help file searching.

A new help file viewer has been created to view PDF files. The new help file viewer removes the need for end users to install any external PDF viewer software to read the help file manuals.  

The new help file viewer includes a tab with the search functionality to search through all help files. 

Figure 4: Help file viewer

The input property grid will now show changed inputs in bold, allowing users to easily see which inputs have been changed. An item to the context menu has also been added that allows users to reset the changed value to its default value. Note that this does not work for item properties in lists (e.g., material layers in a heat transfer component) and for script-defined inputs. 

Figure 5: Inputs changed are displayed in bold with an added option in the context menu to reset values.

The new Electrical Library in Flownex enables users to design and simulate DC electrical circuits. It supports seamless co-simulation with the Flow Solver, allowing detailed analysis of coupled electrical and fluid systems in both steady-state and transient conditions. 

Figure 6: New Electrical (SPICE) library in Flownex.

The library includes circuit elements such as dependent and independent voltage and current sources, resistors, capacitors, and inductors. Leveraging the SPICE engine for accurate circuit calculations, it provides a user-friendly interface for intuitive circuit design directly within Flownex. 

Figure 7: Electrolyser electrical network.

The Electrical module is required for the Electrical library. 

The Result Layer editor has been improved to make it more intuitive to use. An example of the Result Layer editor is seen in Figure 8 

Figure 8: Result layer editor.

The Result Layer display that used to be at the bottom of a drawing page has been removed and replaced with a legend that is displayed on a drawing page, as seen in Figure 9 

Figure 9: Result layer legend on drawing page.

The Result Layer functionality has also been enhanced to include several additional features.  

Result Layers can now be activated on the Results ribbon as seen in Figure 9 and the built-in Result Layers can now be edited. The Result Layers can also be copied using the copy context menu item. 

Once activated, all the result layer features can be accessed by right-clicking on the result layers legend as shown in Figure 10. 

Figure 10: Result layer features.

This release delivers enhanced stability and improved performance to streamline project synchronization and data exchange in coupled simulations. Added key features include: 

Dynamic Labyrinth Seal Updates
Dynamic Labyrinth Seal Updates

Labyrinth seal clearances are now dynamically updated during solving when using a Coupled Field analysis in Mechanical coupled to a Flownex simulation. This enables the prediction of labyrinth seal clearances at different engine operating conditions.  

Figure 11: Labyrinth Seal clearances dynamically updated.
HPC Cluster Compatibility
HPC Cluster Compatibility

Co-simulations can now be executed with Ansys Mechanical running on either Windows or Linux HPC (High-Performance Computing) clusters via Ansys RSM (Remote Solve Manager). 

Figure 12: Ansys Mechanical running on a Linux cluster.
Data Exchange Frequency
Data Exchange Frequency

A new method for data transfer allows data to be exchanged after Flownex has converged instead of at the beginning of each temperature solution. This leverages the fast solving speed of Flownex and allows for fewer Mechanical iterations in a typical co-simulation. 

Figure 13: Data Exchange Frequency set to transfer data after Flownex has converged.
Flownex-Initiated Co-Simulations
Flownex-Initiated Co-Simulations

Co-simulations can now be initiated directly from Flownex. This enables multiple runs to be controlled seamlessly using the Designer, Optimizer, or Sensitivity Analysis tools.

The following enhancements have been made to the Flownex Network Builder within Ansys Mechanical: 

Flownex Ribbon
Flownex Ribbon

The ribbon buttons have been rearranged to represent the most likely workflow followed by users when generating Mechanical workloads for analysis.  

Figure 14: Flownex ribbon in Ansys Mechanical.
Fluid Lines Generation
Fluid Lines Generation

The Flownex Network Builder can now construct thermal fluid lines from selected entities on Nodes and HTPipes. This should save a significant amount of time for a user as manual construction can be time-consuming in 3D models. This forms part of the incremented data transfer between Mechanical and Flownex. 

Figure 15: A generated fluid line and its surface connections.

The Flownex Flow Slover Coupling can now co-simulate dynamic gaps on labyrinth seals by utilising Ansys Mechanical’s Connection type. To assist the user with this configuration, the Flownex Network Builder can automatically generate the necessary contact regions. 

Figure 16: Automatically created contact regions for dynamic gaps on Labyrinth Seals.
Flownex Network Generation Changes
Flownex Network Generation Changes

The Clear and Generate button can now be used to fully reconstruct a model in Flownex. When a user clicks the button, the existing page and its components will be removed and then regenerated. Rebuilding the model ensures that the model is always synchronized, and ensures that actions in Mechanical such as renaming and connection changes etc. do not result in a mismatched Flownex model. 

Figure 17: Clear and Generate button.
Update Properties Button
Update Properties Button

The Update Properties button will only update properties without applying any network changes. This should be used when the component inputs in Mechanical change but no new components are added, no components are deleted and no connections are changed. Using this option allows for a significant speed improvement when updating the Flownex model inputs following small changes in the Mechanical user interface. 

Figure 18: Update Properties button.
Set Page Background Button
Set Page Background Button

The Set Page Background button allows a user to set an image of the Ansys Mechanical model as the background on a Flownex drawing page, as seen in Figure 20.  

Figure 19: Set Page Background button.
Figure 20: Background image exported from Ansys Mechanical. .
Multi Page Export
Multi Page Export

The multi-page export enhancement is a valuable improvement for exporting large models with components in 2D planes. Each group of components in Mechanical can be configured to build Flownex components on its own drawing page and the orientation and scale can also be specified for each page 

Figure 21: Page export options on Group Name.
Boundary Condition
Boundary Condition

The Flownex Network Builder now includes a Boundary component which eliminates the need to manually insert Boundary Conditions in Flownex after a network has been rebuilt. 

Figure 22: New Boundary Condition component.
Fluid Assignment
Fluid Assignment

The Flownex Network Builder now contains inputs on nodes for the fluid selection. This eliminates the need to manually specify the fluids in Flownex after a network has been built. 

Figure 23: Methane fluid specified on a Node.
Figure 24: Views and export plane on Fuelgas group.
Views
Views

The Flownex Network Builder grouping component’s Export Plane and Rotate options now use the same convention as Mechanical’s views. 

Batch Name Update on Groups
Batch Name Update on Groups

After changing a group’s name in Flownex Network Builder, child component names can all be batch updated with the new Update Names context menu option.  

Figure 25: Batch name update on groups.
2D-3D Analysis Type
2D-3D Analysis Type

The Analysis Type can now be specified as 2D, 3D or All on the Flownex Network Builder node. The analysis type specified is used to hide inputs options that are not relevant for the selected analysis type.  

Figure 26: 2D, 3D or All Analysis Type specification.

The Fluent Server link has been updated to use the Python Fluent interface. This makes the initial configuration simpler. It also allows the user to link to Fluent running on different computers on the network running on any operating system. 

Figure 27: Fluent server coupling.

The capability has been added to specify a name, as well as a unit type for the variables in the Generic 4D charts, as shown in Figure 28. 

Figure 28: Generic 4D Charts with variable names and units.

New generic charts are available for two-dimensional and three-dimensional data as seen in Figure 29 and Figure 30: 

Figure 29: New Generic 2D Charts.
Figure 30: New Generic 3D Charts.

The data transfer functionality has been enhanced to transfer data as soon as a solver is completed, instead of waiting for all solvers to complete before data is transferred. This enhancement ensures that data is always consistent when multiple solvers execute in parallel. 

The extendibility feature has been updated to write C# code for user plugins, as C# is much easier to use and quicker to implement. 

Figure 31: Extendibility Window.

The following enhancements have been made to the inputs for the Finned Tube Heat Exchanger: 

  • There is now an option to calculate the heat transfer coefficient using Dittus-Boelter on the fin side of the Finned-Tube Heat Exchanger. 
  • The Colburn J equation has been implemented as a convection coefficient option on the fin side of the Finned-Tube Heat Exchanger.
Figure 32: Calculate h and Colburn j equation options on Fin-Side.
  • Implemented the smooth pipe wall friction factor equation on the fin side of the Finned-Tube Heat Exchanger.
Figure 32: Calculate h and Colburn j equation options on Fin-Side.
  • Implemented a Rectangular tube option on the tube side of the Finned-Tube Heat Exchanger. 
Figure 34: Rectangular tube geometry type option on Tube Side of the Finned-Tube Heat Exchanger.
  • The laminar and turbulent Reynolds numbers can now be edited and defined by a user on heat exchanger components and heat transfer components, as seen in Figure 35. 
Figure 35: User-definable laminar and turbulent Reynolds numbers.
  • Added convection coefficient entrance length effects to the Composite Heat Transfer element, as seen in Figure 36. 
Figure 36: Entrance length correction option.
  • Implemented a recovery factor for the Composite Heat Transfer element connected to the Rotating Channel. 
Figure 37: Apply recovery factor option on the Composite Heat Transfer
  • Implemented the capability to model incremented cavity heat transfer when the Composite Heat Transfer component is connected to a Rotor-Stator or Rotor-Rotor cavity. 
Figure 38: Composite Heat Transfer element connected to a Rotor-Stator.
  • Detailed tooth results have been added for discretised Labyrinth Seals in the Sub-Element results, as shown in Figure 39. 
Figure 39: Detailed tooth results on discretised Labyrinth Seals.
  • Several geometry inputs for the Labyrinth Seal have been made dynamic, such as the tooth tip width, tooth pitch, tooth clearance and seal diameter. 
  • The Beggs and Brill correlation has been added as an option for two phase pressure drop calculations, as seen in Figure 40.
Figure 40: Beggs and Brill correlation for two- phase fluids.

For detailed descriptions of each update and how to use it, please refer to the complete Release Notes available on Flownex  9.0.0.

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